The Center for Economic Growth (CEG) is working with ThermoAura Inc. to help them with the integration of new equipment into their manufacturing process to enable the high-volume manufacture of advanced nanocrystalline thermoelectric alloys. ThermoAura is an early stage company commercializing high-performance nanostructured thermoelectrics produced by a unique chemical method. Through working with CEG and the new equipment the project will support, ThermoAura will be able to decrease assembly times by more than four-fold, permit a three-fold increase in the number of parts produced per cycle and yield per-unit manufacturing costs that are the best in the world and up to 20% more competitive with overseas manufacturers.
Clarkson University is creating a new shared laboratory for both academic and industry collaboration in which both will have access to laboratory tools and equipment. The new space, named the Clarkson Biomaterials Characterization Laboratory, will use the Manufacturing Innovation Grant award to purchase a Fourier transform infrared (FTIR) spectrometer/ infrared (IR) microscope for the purpose of developing and manufacturing next-generation metamaterials-enhanced infrared imaging systems for commercial, security and defense markets. Industry demand for the FTIR/IR microscope at Clarkson is driven by Phoebus Optoelectronics LLC, which has been performing metamaterials research, development and commercialization over the last ten years. The project with Clarkson will generate significant economic impact for Phoebus Optoelectronics, Clarkson University, Potsdam and the surrounding communities, including the creation of 10 high quality jobs over the next two years.
Cornell Center for Materials Research (CCMR) and Professor Yong Joo of Cornell University’s School of Chemical and Biomolecular Engineering are working with IdealChain, a spinoff of Buckingham Manufacturing, who manufactures safety products (harnesses, rescue systems, etc.), to develop and build a bench-scale multi-nozzle Air-Controlled (AC) electrospray system for encapsulation of dyes, to use as stress indicators in safety products. The resulting roll-to-roll electrospray system will be used by IdealChain to fabricate stress-indicating fibers and patches for safety equipment, helping the user to determine when to safely retire their equipment. The manufacturing technology originally developed through the CCMR Industrial Partnerships Program between the Joo Group and Buckingham Manufacturing not only has a large impact on the safety industry, but also wide-ranging ramifications for the fragrance, food, drug delivery and self-healing material industries. Additionally, this project will help IdealChain add 10 new jobs in the next two years.
The Cornell NanoScale Facility (CNF) at Cornell University has partnered with Xallent LLC to develop a next generation diagnostic tool to more rapidly and economically test and characterize semiconductor devices and thin film materials during manufacturing. This tool is built on Xallent’s innovative nanoscale imaging and probing technology. The ability to rapidly probe and measure electrical components at the nanoscale for diagnostics and failure analysis non-destructively is expected to tap a broad range of industry applications. The Manufacturing Innovation Grant will be used to adapt Xallent’s nanomachine platforms to analytical instruments at the Cornell NanoScale Facility for validation, user interface focus, and reliability studies to ready the company for product launch and scale up. Additionally, this project will help Xallent add 8 new jobs by the end of 2019.
Cornell University researchers and VitaScan have developed the VitaScan diagnostics platform: a low cost and portable instrument that can determine micronutrient deficiencies including vitamin D and iron from a finger stick of blood. A key innovation that makes this possible is the design and manufacturing of a proprietary lateral flow assay that combines blood filtration, chemical mixing, and capture of antibodies into one rapid process. Cornell and VitaScan will together develop a medium-scale manufacturing and packaging process to optimize the procedure and create reliable tests for validation studies. VitaScan will pursue the manufacturing strategy in preparation for commercialization, and plans to create 10 new jobs in the next two years.
Rochester Institute of Technology (RIT) is working with OptiPro Systems on a project to develop an innovative ultrafast-laser-based polishing system and process for optical manufacturing to eliminate polishing waste, long lead-time, and high-cost factors. The laboratory version laser polishing system will be developed in the Laboratory for Advanced Optical Fabrication and Instrumentation by Dr. Jie Qiao and her team at RIT’s Chester F. Carlson Center for Imaging Science with the award-winning research and development (R&D) engineering team led by R&D Manager Edward Fess at OptiPro Systems, a leading manufacturer in Rochester specializing in manufacturing equipment for the fabrication of high-precision optics.
Rochester Institute of Technology’s Additive Manufacturing and Multifunctional Printing (AMPrint) Center is working with Sensor Films on a project to define the operating conditions for high throughput additive manufacturing equipment capable of rapidly printing electrically conductive patterns on plastic substrates. The AMPrint Center will purchase an inkjet head assembly to be integrated with currently installed printing equipment to execute the project, adding long term manufacturing prototyping capability to the Center. Sensor Films’ ability to apply the experimental results to a suite of new manufacturing equipment will result in commercially implemented products to be built and sold in 2017 and beyond, and will create eight new high technology jobs in the local economy.
IncubatorWorks’ project with Emission Logistics will support market identification, manufacturing-related equipment purchase and manufacturing scale-up for emission control devices in vehicles. Emission Logistics’ focus is on the development and manufacture of emission control devices that address the negative health, safety, and environmental impact of exposure to diesel and other fossil fuel emissions.
This project involves the expansion of manufacturing capacity and capability for Extreme Molding, a contract manufacturer, that has had exponential growth inside the Watervliet Arsenal since 2002. Extreme Molding manufactures using silicone and plastic materials often in unique combinations. They do full packaging and order fulfillment for 85% of their customers, shipping around the world including exports to Asia. The primary markets they serve are infants, toddlers, pet care, and high end consumer products.
The Center of Excellence in Advanced & Sustainable Manufacturing’s proof-of-concept manufacturing project with Markin Tubing will help the company identify new materials and processes to further enhance the performance of its coated steel tubing products, which are primarily sold to the automotive industry. The proposed innovation is designed to have a significant impact on Markin Tubing’s ability to continue to grow and thrive in the Finger Lakes region.
The Tech Valley Center of Gravity, a makerspace in Troy, NY, is expanding their services to support NYS manufacturers with a Rapid Prototyping Center (RPC). Manufacturers and start-ups will have access to more equipment that will enable them to build prototypes of manufactured goods. No such center exists in the Capital Region for both entrepreneurs and manufacturers alike to work on prototypes. Five companies have committed to use the RPC in the first year, and as many as 20 companies a year will have access to the Center’s equipment. One Husdon, Shandor Engineering, Beckmann Engineering, Self Array, and Axiom North America, LLC will all use the RPC when it is complete.