The most critical supply chain issue related to the N95 respirator mask shortage: meltblown capacity. Meltblown nonwovens are currently used to achieve the sub-micron particle filtration efficiency requirements. However, other textile manufacturing methods can incorporate similar design principles, including electrostatic charge. Our innovative design will utilize a needle punch nonwoven with a “tuned” electrostatic charge. Our cradle-to-grave operation boasts a 12 million mask/month capacity able to deliver a complete mask.